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Engineering analysis

Stress analysis for structures that must endure.

Finite element analysis (FEA) establishes whether your structure holds — and we back it with a report that stands up in front of your customer. We do not bend off-the-shelf software to your problem; where it makes sense, we build the solution for the problem itself.

How we run a projectfrom brief to handover
Problem specification
We define precisely what needs solving.
In-depth analysis
Analysis of the physics and boundary conditions.
Proposed solution
depending on the nature of the problem
Commercial tools
ANSYS · HyperWorks · MATLAB · LabVIEW
or
Custom solution
Python · MATLAB · …
Data transfer
Connecting and moving inputs and outputs.
First results
An initial set of results for review.
Client feedback
Joint review and comments.
Final refinement
Tuning accuracy and detail.
Handover
Complete outputs with full documentation.

Experience & references

Companies and institutions we have worked at or collaborated with.

  • UniBWMünchen
  • TU Wien
  • Vaillant
  • Protherm
  • Alcadrain

Where it hurts

Problems engineering firms face

01

Prototyping is slow and expensive — every iteration costs time and money.

02

Our structures fail earlier than they should.

03

A customer or a standard wants the calculation documented — and we have no analyst of our own.

Services

Numerical analysis

FEA / CFD

Structural, thermal and flow analyses including verification and interpretation with engineering depth.

Mathematical modelling

MATLAB · Wolfram Mathematica · Python

Custom models and algorithms for problems that off-the-shelf software cannot handle.

AI process automation

less manual work · Python

Connecting systems and removing manual steps in production and administration — from shop-floor data capture through reporting and material orders to preparing documentation and reports.

Predictive modelling

ML on operational data · Python

Predicting maintenance, material consumption and stock levels — decisions grounded in data, not guesswork.

Data analysis

signal from data

Processing and analysis of measurements and operational data — from cleaning to an interpretable result.

Surrogate models

65 ms → 1.1 ms

ML surrogates that replace an expensive computation with an orders-of-magnitude faster prediction at verified accuracy.

Selected work

Selected projects

Section properties calculator

Section properties calculator

A custom application: from a DXF drawing it computes area, second moments of area, section moduli, the core of the section and the torsion constant. Output as a PDF report and JSON.

Custom toolDXFStatics
What the calculator computes →
Drop-test analysis of an HVAC unit

Drop-test analysis of an HVAC unit

Full analysis of an HVAC unit drop test — prediction of the critical points of the structure and a proposed fix. Verified against the physical test.

FEACrashVerification
Pressure capacity of a three-way valve

Pressure capacity of a three-way valve

The valve kept cracking at the same place in the pressure test. A non-linear analysis with a submodel compared the design options and picked the one that holds.

FEANon-linearitySubmodel
Optimisation of a plastic drainage grate

Optimisation of a plastic drainage grate

Seven rib layouts compared in three-point bending. Failure was governed not by stress but by plastic strain at the tensile peaks.

FEAPlasticsOptimisation
Removing the whistle from a flow restrictor

Removing the whistle from a flow restrictor

The unit whistled in one particular position. Sound analysis and a modal analysis found the mode responsible — a geometry change moved the resonance out of the operating range.

VibroacousticsModal analysisFFT
Deflection surrogate model

Deflection surrogate model

An ML surrogate for the FEM analysis — 65 ms to 1.1 ms at a 0.006% deviation.

MLFEMPython

Surrogate ML model — beam deflection prediction

Principle demo
Computation time
65 ms → 1.1 ms
in this case
Deviation from FEM
0.006%
on this example
Uncertainty (RMS σ)
1.6·10⁻⁵ mm
quantified

Live deflection demo

Runs in your browser

Move the force and its direction and watch the beam deflect. The surrogate model computes the displacement field right here in the browser, with the exact FEM solution alongside for comparison. It is a deliberately trivial case: it demonstrates the principle of a surrogate model, not a claim that any computation can be replaced this way.